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热水器内胆喷砂生产线

喷砂(丸)房系列产品

热水器内胆喷砂生产线

The water heater tank sandblasting production line

热水器内胆喷砂生产线是一种电热水器内胆喷砂机,由工件输送系统、喷砂箱体、喷砂系统、磨料回收系统、除尘系统、喷枪运动机构、钢瓶定位旋转机构、控制系统及空压设备等部分组成。该实用新型结构自动化程度高,采用一次处理使钢瓶内壁清理更彻底,可连续添加磨料使得生产效率大大提高。使用先进双缸连续加砂喷砂主机。

特点:依次由工件输送系统、喷砂箱体、喷砂系统、磨料回收系统、除尘系统、喷枪运动机构、钢瓶定位旋转机构、控制系统及空压设备组成;工件输送系统采用封闭轨积放式悬挂输送链,由主输送线路和分支线路组成,包含承载小车和牵引链条,牵引链条上的推头推动承载小车运行,牵引链条和承载小车都有各自的运行轨道;喷砂箱体为一通过式密闭空间,骨架为型钢,钢板做墙壁,内墙四周贴橡胶,箱体两侧各设一个全自动气动门,顶部开槽,顶部槽口有橡胶密封结构,箱体一侧设置四个玻璃观察窗,另一侧布置两个吸尘口,喷砂箱的底部做成锥斗形的集砂斗;喷砂系统由喷砂机、喷砂管、喷嘴组成,喷砂机是具有三个喷嘴的全自动连续加砂喷砂机,分工作舱和磨料补给舱两个舱室,分别装有一个物位控制器,对磨料进行探测,喷嘴的材质为硬质合金;磨料回收系统由磨料循环输送装置、磨料净化装置组成,磨料循环输送装置由水平输送装置和垂直提升装置两部分组成,水平输送装置将箱内的磨料输送至垂直提升装置,再由垂直提升装置垂直输送到磨料净化装置,磨料净化装置为帘幕式分离器,该系统与除尘系统相连;通风除尘系统由风管、流量调节阀、离心风机、高效沉流滤筒除尘器组成,离心风机是整个系统粉尘输送的动力源;喷枪运动机构由电机、减速器、行走小车及传动机构组成,电机可在最高限速1.5m/min下无级调速,电机带动喷枪杆做垂直直线运动;钢瓶旋转机构由电机及减速器、传动机构及胶轮组成,电机带动胶轮旋转,胶轮通过摩擦力带动钢瓶做回转运动;钢瓶定位机构由定位气缸、定位轮及支架组成,使钢瓶瓶口朝下,瓶口中心对准喷枪中心,使喷枪能够顺利进入钢瓶内;钢瓶吊装机构由吊钩及支架组成,工人在箱体外吊装好的钢瓶由悬挂输送链输送进箱体内定位后进行喷砂处理;控制系统由电控系统和气控系统组成,电控系统采用触摸屏式的人机界面加PLC的控制方式对各设备进行控制,气控系统控制气动元件完成自动动作。

The water heater tank gush arenaceous production line is a kind of electric water heater tank sandblasting machine, by the conveying system, gush arenaceous enclosure, gush arenaceous system, abrasive, recovery system, dust removal system, gun movement mechanism, the cylinder positioning rotating mechanism, control system and air pressure equipment components. The utility model structure a high degree of automation, using a cylinder wall cleaning process more thoroughly, can add abrasive make continuous production efficiency is greatly increased. Use advanced continuous sand-up urn sandblasting host,

Features: the workpiece in conveying system, gush arenaceous enclosure, gush arenaceous system, abrasive, recovery system, dust removal system, gun movement mechanism, the cylinder positioning rotating mechanism, control system and air pressure equipment composition; The conveying system using closed rail product put suspension conveyor chain, by the transportation lines and branch circuitry, including cars and traction chain, bearing traction on the chain operation, carrying the car to promote pusher traction chain and carrying the car has its own orbit; Gush arenaceous cabinet for a through the type an airtight room, for steel, steel skeleton make wall, interior stick around, the rubber on each side of a fully automatic pneumatic door set, the top slot, the top slot rubber seal structure, the cabinet has set up four side glass Windows, another side decorate two aspiration mouth, gush arenaceous box at the bottom of the cone shape made a collection of sand scuttle; Gush arenaceous system consists of sandblasting machine, gush arenaceous tube, nozzle composition, sandblasting machine is to have three the nozzle of the automatic continuous sand-up sandblasting machine, job tanks and abrasive supply tank two cabin, respectively is equipped with a material level controller to explore, abrasive, the nozzle of the material of hard alloy; Abrasive recovery system by conveying equipment, abrasive, abrasive circulation purification device component, abrasive circulation conveyor consists of conveying equipment and vertical level ascension device of two parts, the level of the abrasive conveying equipment will be transported to the vertical ascension device, again by vertical conveyor to improve device vertical abrasive, abrasive purification equipment purification equipment for the curtain type separator, the system and dust removal system connected; Ventilation dust removal system by duct, flow regulator, centrifugal fan, efficient flow of dust filter canister sink, centrifugal fan is the whole system conveying the power source of the dust; Gun by motor sports organizations, reducer, walk the car and drive mechanism composition, motor can be at the highest speed limit 1.5 m/min next stepless speed regulation, motor drive gun stem vertical linear motion; do The cylinder rotating mechanism by motor and reducer, a transmission mechanism and roller, motor drive of rubber wheel rotation, through friction roller drive cylinders do turn movement; Positioning cylinders by positioning cylinders, positioning and stents, make up wheel cylinder bottle down, bottle on the center center, make gun gun to be able smoothly into the cylinder; The cylinder hoisting mechanism consists of a hook and stent, the enclosure of workers outside the lifting cylinder by suspension conveyor chain good transport into the cabinet position after piating; Control system by electronic control system and control system, electronic control system composed by the type of touch screen man-machine interface and PLC control mode to various equipment for the control of air control system control pneumatic components complete automatic action.

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